
performed in the mechanical room. The loop should be tested to 116 psi for at least 15 minutes or in
accordance with local codes and regulations.
5.6.4. Insulation
a) Insulate Piping: Heavily insulate all piping running to and from the manifold with a high quality insulation
of at least 15mm/0.6” thickness, and double that thickness in cold climates. Heat loss from the piping can
be significant so particular attention should be taken to insulate any possible points of heat loss, particularly
on outdoor piping.
b) Seal Insulation: Ensure the insulation is tight against the manifold casing, preventing loss of heat from
the inlet and outlet. In order to prevent water from entering the temperature probe port and/or in between
the piping and insulation foam, a high quality silicone sealant should be used to form a water-tight seal.
This is also important to avoid water running down under the insulation along the copper pipe into the roof
space.
c) Protect Insulation: EPDM (foam) insulation that is exposed to direct sunlight should be protected
against UV related degradation by wrapping/covering with a suitable material such as adhesive back
aluminum foil, flexible protective paint, PVC conduit or similar. If using a “line-set,” ensure the casing is
suitably rated for outdoor use and will not be easily torn during the installation process.
d) Glass Wool Insulation: For systems designed to allow stagnation, high temperature rated insulation
such as glass wool or mineral wool should be used on piping, Supply and Return, within ~6 ft (~2 m) of the
collector. Glass wool insulation may come with an external foil wrap, but any cuts made during installation
should be sealed with watertight and UV stabilized material such as thick adhesive-backed aluminum foil or
PVC jacket.
e) Extra Insulation: All system piping, both interior and exterior, should be completely insulated. This
includes all potable piping between tanks and to the heat exchanger, as well as, the first 5 ft (1.5 m) hot
outlet piping from the tank to the taps, as this is a significant point of passive heat loss. Also, insulate any
blank ports on the tank, which will radiate heat. An additional insulation wrap around the tank can also
further reduce daily passive heat losses.
f) Roof Rats: In some regions (California in particular), rats may attack insulation, and so consideration of
this may be required. Birds have also been known to steal exposed, exterior EPDM to make nests. Refer to
local regulations and common practices to protect the insulation from attacks.
g) Public Areas: In areas of public traffic, all exposed components must be maintained under 140°F or
insulated/isolated. Adhere to local codes and regulations.
5.7 Evacuated Tube & Heat Pipe Installation
The Apricus solar collector is a simple “plug in” system. The heat pipe and evacuated tube assembly just
needs to be inserted into the manifold. The contact between the heat pipe condenser/tip and heat pipe port
in the header needs to be tight in order to ensure good heat transfer. Under normal use, once the heat
pipes are installed they should never have to be removed.
Do not install the heat pipes and evacuated tubes until system plumbing is
completed, the solar loop is charged, the pump and controller are operational and
fluid is currently circulating (set controller pump function to ON) unless the system
(in particular insulation) is designed to withstand high temperature stagnation or the
tubes are covered.
Apricus Solar Collector Installation & Operation Manual - USA
Copyright © 2011 – Apricus Inc Doc: A7-05.4.12-PB Page 40 of 129
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