
use with it (without corrosion). Contact the expansion tank manufacturer to confirm which model is
necessary, given the system fluid type, fluid volume, pressure and operating temperature range. Heat
transfer fluids, such as propylene glycol have a higher expansion coefficient than water, but given the small
volume of fluid in most residential closed loops (domestic system only, max 60 tubes) the standard Apricus
expansion tank is adequate.
d) Steam Formation: When steam forms, the volume it occupies is much greater than water. At
atmospheric pressure, 1 gallon of water can expand to occupy 223 ft
3
(1L of water = 1.673 m
3
). Under
pressure, steam can be compressed into a much smaller space. At 50 psi, a common operating pressure
for the collector during a period of stagnation, the volume that steam would occupy is around half its volume
at atmospheric pressure (around 104 ft
3
per gallon (0.885 m
3
per Liter).
In the solar collector, when the fluid temperature exceeds about 290
°
F (145
°
C) water (or water in a glycol
mix) will form steam in the header. The entire fluid contents of the header, DO NOT form steam, which
would result in nearly 10.5 G (40 L) of additional volume, far beyond the capacity of the expansion tank.
Instead, the capacity of the header and pipe in very close proximity fill with steam, an expansion volume of
about 0.26 G (1 L) per AP-30 collector. Only a very small volume of water is actually turning to steam,
about 0.067 fl.oz (2 ml). This steam will quickly clear the header of fluid by pushing the fluid down the return
line, since there is a check valve in or after the pump on the Supply (Feed) Line. The standard 4.7G
expansion tank provided with the closed loop pump station or a similarly-sized expansion tank on a direct
flow system will be able to accept this volume.
3.12. Heat Exchangers
3.12.1. Internal Coil Heat Exchangers
a) Coil Design: See the Apricus Schematics and Parts List that notes the correct tank with internal coil heat
exchanger designed specifically for solar systems. The approved tank(s) are listed for each system in the
Schematics and Parts Lists Document.
b) Closed Loop Fluid Volume: When calculating the closed loop fluid volume, remember to include the
volume in the coil, which should be listed on the tank’s product specification sheet.
3.12.2. Brazed Plate Heat Exchangers
a) Advantages: Brazed plate heat exchangers (BPHE) are a compact and efficient heat transfer unit ideal
for use in solar thermal systems. They are superior to coil heat exchangers because they allow the solar
collector to run at a lower, more efficient temperature, while transferring the same amount heat energy to
the tank.
b) Disadvantages: BPHE require an additional pump to facilitate circulation on the potable (end-use) side
of the plates. In areas with hard water, limescale can build up restricting flow and requiring periodic
flushing.
c) Dual Wall: BPHE are dual wall models. Apricus OG-300 systems are only available with dual wall
brazed plate heat exchangers with leak detection.
Selecting the proper heat exchanger is important for the safety of the system. You may only
use a single wall heat exchanger (internal or external) if the heat transfer fluid being used is
Generally Regarded As Safe as approved by the FDA. This information can be found in the
Material Data Safety Sheet of the fluid (Appendices 10-17).
3.13. Wind Loading
a) Collector wind loading must be considered and the resulting stress on attachment points thoroughly
examined. The attachment method may need the stamp of a professional engineer, depending on local
Apricus Solar Collector Installation & Operation Manual - USA
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